Malaysia 1 Million TPA Limestone Aggregate Production Line

Raw Material: Limestone

Processing Capacity: 1 million tons per year

Main Equipment:
ZSW Series Vibrating Feeder,
PES Series Deep Cavity Jaw Crusher,
YKR Series Circular Vibrating Screen,
VPF Series Impact Crusher,
VB Series Vertical Shaft Impact Crusher,
Pulse Dust Collector

Final Products:
0–4.75 mm, 4.75–9.5 mm, 9.5–16 mm, 16–31.5 mm

Primary Crushing Stage
Raw materials are transported by dump trucks from the stockyard to the primary crushing workshop. The workshop is equipped with one ZSW Series Vibrating Feeder and one PES Series Deep Cavity Jaw Crusher. After primary crushing, the material is conveyed by belt conveyor to the secondary crushing workshop.

Secondary Crushing Stage
The secondary crushing workshop is equipped with one VPF Series Impact Crusher for secondary crushing. The crushed material is then conveyed by belt conveyor to the first screening workshop.

First Screening Stage
The first screening workshop is equipped with one double-deck YKR Series Circular Vibrating Screen. Materials larger than 31.5 mm are conveyed to the fine crushing workshop, which is equipped with one VBF Series Impact Crusher for fine crushing.

Second Screening – Option 1
Materials smaller than 31.5 mm can be directly conveyed by belt conveyor to the second screening workshop. The second screening workshop is equipped with two triple-deck YKR Series Circular Vibrating Screens, which separate finished aggregates of 0–4.75 mm, 4.75–9.5 mm, and 9.5–16 mm, and convey them to the finished product stockpiles.

Shaping & Sand Making – Option 2
Alternatively, part of the materials smaller than 31.5 mm can be sent to the shaping and sand-making workshop. This workshop is equipped with one VB Series Vertical Shaft Impact Crusher for aggregate shaping and sand production. The processed material is then returned to the second screening workshop for classification. Qualified high-quality aggregates are conveyed to the finished product stockpiles, while part of the finished material can be recycled back to the shaping workshop to further optimize aggregate gradation.

Environmental Protection System
The entire production line is equipped with pulse dust collectors to effectively control dust emissions and meet local environmental protection requirements.